LED Lens Custom Leading Manufacturer In China

Years

Manufacturing

Experience

8000

㎡

Factory Area

Monthly R&D ability
(LED optics mold )

250000

Monthly Production

Capacity

We have an excellent technical team

Brightlx expert LED optics team，providing design reports, Dialux simulations, IES files, and CD reports. Design lead time is 5-15 days.

Exercised lens mold team, we ensure seamless injection production processes. Utilizing software like SolidWorks, PRO/Engineer, and AutoCAD, we deliver precise lens 3D designs and conduct thorough Design for Manufacture (DFM) analyses. It will much avoid and resolve potential production issues, ensuring a smooth LED lens production.

LED lens injection molding, our injection workshop engineers will adjust the injection machine to maintain tight tolerances, free from imperfections such as black spots or burrs, etc.

Product Center

Street Lighting Lens

Highbay Lighting Lens

Stadium Lighting Lens

Tunnel Lighting Lens

Spot Lighting Lens

Horticultural Lighting Lens

Linear Extrusion Lens

Wall Pack Lighting Lens

LED Lens Mold Customization

Street Lighting Lens

01 Type IV Led Lens

Type IV optics lens designed for Lumileds 5050, one of customized project at Brightlx. This single led lens is customizable to match the specific LED layout on the customer's PCB.

We understand the importance of reliable and efficient lighting solutions. Our led lens with are designed to maximize light output and minimize energy consumption, ensuring cost-effective and sustainable illumination for area lighting and median lighting.

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02 Single Lens for 5050 LED

Type III distribution LED single Lens for outdoor lighting, one of customized project at Brightlx.

Our custom Type III LED lens are designed to maximize light output and minimize energy consumption, ensuring cost-effective and sustainable illumination for area lighting and urban square Lighting.

This single lens is customizable to match the specific LED layout on the customer's PCB.

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03 Multi-lens Arrays

Multi-lens arrays for parking lighting with Type II distribution, one of customise project at Brightlx.

Our custom Type II led lens cover are designed to maximize light output and minimize energy consumption. Type II optics provide a forward-throw distribution pattern, directing light primarily in one direction along the roadway. This helps to minimize light pollution and glare while maximizing illumination where it's needed.

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04 LED Lens Matrix

Custom LED optical matrix for area lighting with Type5 Distribution design, one of the customized projects at Brightlx.

We understand the importance of reliable and efficient outdoor lighting solutions. Our custom PC and PMMA Type5 lenses are designed to maximize light output and minimize energy consumption, ensuring cost-effective and sustainable illumination for area lighting and parking lighting.

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05 5050 16in1 LED Lens

4x4 LED Lens for street lighting with T2 Medium Distribution, designed for dual 2835 leds, one of customise project at Brightlx Optical Ltd.

We understand the importance of reliable and efficient street lighting solutions. Our custom 16LEDs lens are designed to maximize light output and minimize energy consumption, ensuring cost-effective and sustainable illumination for streets and highways.

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06 Rectangle LED Lens Array

64 in1 Lens array for street lighting with TypeIV light distribution optical design, one of customise project at Brightlx Optical Ltd.

we understand the importance of reliable and efficient street lighting solutions. Our custom typeIV LED lens is designed to maximize light output and minimize energy consumption, ensuring cost-effective and sustainable illumination for street corner lighting and area lighting.

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07 Dual 2835LEDs Lens

Dual Leds Lens for street lighting with T3 Medium Distribution optical design, one of customise project at Brightlx Optical Ltd.

1)This Type3 LED Optics achieving high efficiency with two 2835 LEDs offers a high cost-performance ratio, resulting in significant cost savings in the LED component.

2)Reduces the space required for luminaires and other components.

3)The luminaires have a smaller form factor.

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08 5050 4in1 LED Lens

2×2 LED Lens for street lighting with T2 Medium Distribution optical design, one of customise project at Brightlx Optical Ltd.

we understand the importance of reliable and efficient street lighting solutions. Our custom PMMA 4LEDs lens is designed to maximize light output and minimize energy consumption, ensuring cost-effective and sustainable illumination for roadway lighting.

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09 5050 10in1 LED Lens

10in1 led Lens 50×50mm for street lighting with T3 Medium Distribution optical design, suitable for 5050leds. One of customise project at Brightlx Optical Ltd.

10LEDs lens, the light from 10 LEDs is rearranged through the Brightlx LED array design to achieve an ideal light distribution.

we understand the importance of reliable and efficient street lighting solutions. Our custom PC LED lenses are designed to maximize light output and minimize energy consumption, ensuring cost-effective and sustainable illumination for streets and highways.

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010 5050 LED Lens

10 in1 PMMA LED Lens for street lighting with T2 Medium Distribution, one of the customised projects at Brightlx Optical Ltd.

We understand the importance of reliable and efficient street lighting solutions. Our custom street light lenses are designed to maximize light output and minimize energy consumption, ensuring cost-effective and sustainable illumination for Urban Road Streetlights and Park Landscape Lights and Highway Streetlights.

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Highbay Lighting Lens

01 UFO Fresnel Lens

120deg LED UFO lens for industrial lighting, one of customise project at Brightlx Optical Ltd.

Polycarbonate LED cover crucial in lighting applications due to their effective light control, uniform illumination, and reduced light loss. By shaping and structuring the lens precisely, they direct LED light, ensuring even distribution and minimizing energy waste. Widely used across commercial, industrial, and interior lighting sectors, high bay cover offer efficient lighting solutions with minimal energy consumption.

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02 High Bay Lens

60deg UFO LED lens for highbay applications, one of customise project at Brightlx Optical Ltd.

LED PMMA round covers are crucial in lighting applications due to their effective light control, uniform illumination, and reduced light loss. By shaping and structuring the lens precisely, they direct LED light, ensuring even distribution and minimizing energy waste. Widely used across commercial, industrial, and interior lighting sectors, led optics round cover offer efficient lighting solutions with minimal energy consumption.

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03 LED Light Cover

Anti-UV prismatic translucent lens with 160°wide beam angle for canopy lights, greatly improves the light utilisation and uniformity., one of the customized projects at Brightlx.

This 160°LED plastics cover is made of PC, which provides better impact resistance and durability. Canopy Lighting can be widely used for indoor or outdoor lighting (wet location), like industrial/warehouse, retail, gas stations, schools, office buildings, sports venues, roadways and greenhouses etc.

We can also design LED transparent shell according to the waterproof level required by your project. After the lens design is completed, we will start designing silicone gaskets to fit the lens and achieve the ideal waterproof effect.

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04 Rectangle Led Lens

This 60-degree LED lens array is one of the common customized projects at Brightlx, which is a specific optical component designed to shape the light emitted by LEDs into a desired beam pattern with a 60-degree spread. These lenses are commonly used in various lighting applications to control the direction and distribution of light.

Plastics LED cover provides a relatively wide beam, suitable for applications where broad illumination is desired, such as outdoor area lighting or architectural lighting.

It’s commonly made from high-quality optical materials such as polycarbonate or acrylic. These materials offer excellent optical properties, durability, and resistance to environmental factors.

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05 LED High Bay Reflector

Round high bay LED lens for workshop lighting, one of the customized projects at Brightlx.

A glare-reducing reflector design by Brightlx team to direct and distribute light effectively. The LED reflector is strategically positioned around the LED light source to control the beam angle and optimize light distribution. This focused light distribution helps improve visibility within the space.

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Stadium Lighting Lens

01 60 Degree Led Lens

Brightlx team has worked on many optical lens projects for court lighting, and the lenses we design and produce can effectively control glare, make the light distribution uniform which enables your LED sport court lighting perform more excellently.

Here is a case of 3030 Leds lens we custom-design for our clients.
A variety of beam angles, including 20°, 30°, 40°, and 60°, to achieve optimal lighting distribution and visibility on the playing field. It can be used for a wide range

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02 40 Degree Led Lens

Our custom led lens options are meticulously engineered to elevate the lighting experience in sports arenas, ensuring superior illumination and coverage across the playing field. Tailored Beam Angles- 20deg lens, 30deg lens, 40deg lens, 60deg lens, allowing you to achieve precise lighting distribution and optimal visibility tailored to your venue's requirements.

Lenses are made of high-efficency and optical grade raw materials, ensuring durability, efficiency, and consistent light output, even in demanding sporting. environments.

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03 20 Degree Led Lens

Welcome to our custom stadium light LED optics showcase!

At Brightlx, we specialize in crafting precision LED optics tailored to meet the specific needs of sports lighting applications. Our expertise lies in creating LED lenses with a range of beam angles, including 20°, 30°, 40°, and 60°, designed to enhance visibility and performance on the field or court.

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Tunnel Lighting Lens

01 Tunnel Light Led Lens

Polarization Led Lens design for tunnel lights with low glare design, one of asymmetric lens customized project at Brightlx.

The LED lens with a polarized light is designed for tunnel lighting applications. It precisely controls the direction and scattering range of light, focusing it on the desired areas to enhance illumination efficiency. It's crucial not only to accurately control the light but also to ensure uniform illuminance, clear boundaries, low glare values and high LED lens efficiency, achieving efficient and safe lighting.

Lens is installed on the side of tunnel. Made of optical grade materials- PMMA, high lighting efficiency and excellent light distribution are guaranteed.

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02 Symmetric Led Lens

Symmetric lens for tunnel lights, designed for Nichia 3030 LEDs, one of customized projects at Brightlx, is designed to efficiently distribute light emitted by LEDs in a tunnel lighting application. Lens is installed on the top of tunnel.

Symmetric beam lenses are engineered to provide uniform light distribution across the entire tunnel area, eliminating dark spots and ensuring consistent visibility for drivers and pedestrians. By controlling the direction and spread of light, these lenses help minimize glare and light spillage, which can improve safety and comfort for tunnel users.

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03 Asymmetric Led Lens

Polarization Led optics design for tunnel lighting with low glare design, one of asymmetric lens customized project at Brightlx.

The LED lens with a polarization of 54° is designed for area lighting applications. It precisely controls the direction and scattering range of light, focusing it on the desired areas to enhance illumination efficiency. It's crucial not only to accurately control the light but also to ensure uniform illuminance, clear boundaries, and low glare values, achieving efficient and safe lighting. This low glare LED lens design can be widely applied in commercial, outdoor, and stage lighting fields.

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Spot Lighting Lens

01 Narrow Beam LED Lens

Narrow Beam 1.8 degree LED Lens for warning lighting, one of customise project at Brightlx Optical Ltd.

The role of this narrow LED optics in warning lights is to provide a highly concentrated beam of light, enhancing visibility, improving alertness, saving energy, and reducing light pollution. Brightlx Optical LTD specializes in this type of narrow angle led lens custom, leveraging its expertise in LED secondary lens solutions.

Lens made of acrylic or polycarbonate.

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02 Elliptical LED Optics

15°×56° LED lens for traffic signal lights with elliptical optical design, one of customise lens project at Brightlx Optical Ltd.

The elliptical beam secondary lens serves a crucial role in warning lights by directing light in a specific direction and expanding its coverage area. This focused illumination enhances the visibility and recognition of warning signals, crucial for effectively alerting in designated areas.

Additionally, the polycarbonate lens efficiently utilizes light, reducing energy consumption. Its design also minimizes glare, ensuring clear and distinguishable warning signals. Overall, the lens optimizes warning light effectiveness by providing directed illumination, expanding coverage, conserving energy, and reducing glare.

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03 120 Degree LED COB Lens

120deg COB lens for downlights, one of common customized projects at Brightlx.

Our custom 120deg lens enhances the performance of COB LED modules, maximizing their output while minimizing glare. Whether you're lighting up commercial spaces, outdoor landscapes, or architectural structures, our lens provides unmatched clarity and visibility.

Customized 120 degree wide beam angle for expansive lighting coverage. Premium materials ensure durability and longevity. It’s ideal for commercial, indoor LED spot and architectural lighting applications.

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04 90 Degree LED Lens

90deg TIR lens for recessed lighting, one of common customise projects at Brightlx Optical Ltd.

The 90deg Symmetrical lens has the following features:
Directional light control: effectively controls and directs the beam of LED light, avoiding light waste.
1.High efficiency: reduces light loss through total internal reflection mechanism, enhancing light transmission efficiency.
2.Uniform distribution: suitable for places requiring consistent illumination, such as indoor lighting or office areas.
3.Glare reduction: effectively reduces glare, improving visual comfort, commonly used in road lighting or indoor luminaire design.
4.Compact design: suitable for limited space situations, providing effective light control and illumination effects.

Brightlx team can flexibly design 90deg optics according to your different light sources.

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05 60 Degree LED TIR Lens

60deg TIR lens designed for indoor lighting, one of common customise projects at Brightlx.

The 60deg Optics has the following features:
Directional light control: effectively controls and directs the beam of LED light, avoiding light waste.
1.High efficiency: reduces light loss through total internal reflection mechanism, enhancing light transmission efficiency.
2.Uniform distribution: suitable for places requiring consistent illumination, such as indoor lighting or office areas.
3.Glare reduction: effectively reduces glare, improving visual comfort, commonly used in road lighting or indoor luminaire design.
4.Compact design: suitable for limited space situations, providing effective light control and illumination effects.

Brightlx team can flexibly design this 60deg Symmetrical lens according to your different light sources.

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06 30 Degree LED TIR Lens

30deg LED TIR Lens Narrow Beam Angle for spot lighting, one of common customized projects at Brightlx.

The 30deg lens has the following features:
Directional light control: effectively controls and directs the beam of LED light, avoiding light waste.
1.High efficiency: reduces light loss through total internal reflection mechanism, enhancing light transmission efficiency.
2.Uniform distribution: suitable for places requiring consistent illumination, such as indoor lighting or office areas.
3.Glare reduction: effectively reduces glare, improving visual comfort, commonly used in indoor luminaire design.
4.Compact design: suitable for limited space situations, providing effective light control and illumination effects.

We designed this 30deg Symmetrical lens for the samsung 2835 LEDs. Our team can flexibly design lenses according to your different light sources.

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Horticultural Lighting Lens

01 Grow Light LED Lens

LED lens with excellent uniformity for horticultural lighting, one of the customized projects at Brightlx. Uniform light distribution across the plant canopy is essential for consistent growth and yield.

With rich expertise and extensive experience in similar led lens projects, our team of optical experts can provide personalized LED lens design solutions tailored to the specific requirements and applications of plant lights. Whether it's for indoor cultivation, greenhouse farming, or other specialized applications, we can create the ideal optical solution to meet your needs.

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Linear Extrusion Lens

01 LED Linear Lens

These are some of customized linear lens for commercial lighting.

LED linear diffuse lenses and linear lens tube manufactured through extrusion injection molding, play a crucial role in the lighting industry. Their precise design controls the direction and uniform distribution of LED light beams, reducing energy waste. These lenses are commonly found in indoor luminaires such as pendant lights and downlights, as well as in commercial display cases and outdoor lighting applications. The manufacturing process ensures high-quality and efficient lighting performance, enhancing brightness and safety in various environments, including automotive lighting such as headlights and taillights. We specialize in customized solution of clear linear lens and frosted linear lens.

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Wall Pack Lighting Lens

01 LED Lens Mold

As a leading manufacturer specializing in LED lens custom design and manufacturing, we are excited to announce our expansion into LED optics mold customization services.

With our extensive expertise in LED lens optical design and mold engineering, we are well-equipped to meet the needs of clients seeking tailored mold solutions for their LED lens production. Leveraging our rich experience in the custom market of LED lenses, we have the capacity to provide our clients with the flexibility and efficiency required for their LED lens mold development projects.

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02 LED Lens Cover

TypeⅣ Led Lens customize solution for wall lighing and architecture lighting, one of customized project at Brightlx.

The wall washer lens is engineered for wall washing lighting applications. It offers precise light distribution across vertical surfaces, ensuring even illumination and minimizing glare. With its specialized design, the wall light lens provides uniform lighting effects, enabling the adjustment of light direction to effectively wash walls, enhancing architectural details, and creating visually appealing environments.

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03 LED Wall Pack Lens

Type II light cover for wall pack lighting, one of customized project at Brightlx Optical Ltd.

Type II LED lens cover play a crucial role in wall wash lights, offering precise light control and uniform light distribution. These lenses efficiently direct light onto the wall surface, ensuring even distribution without energy wastage. Commonly applied in architectural façade lighting, outdoor landscape illumination, and accentuating building outlines, they enhance visual aesthetics and safety.

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LED Lens Mold Customization

About Us

Brightlx Ltd, your good choice for bespoke LED lens manufacturing solutions. With expertise in led lens design, prototyping, mold tooling, and injection molding, we've served over 2,500 clients and maintained 160+ long-term partnerships. A well-controlled injection workshop and 8000 dust-free workshops ensure top-quality LED lenses at competitive prices and maximum value for our clients.

45 sets

Injection molding

8 sets

CNC machine

150

Staff

Why Choose Us

Factory View

LED lens production line

LED lens production line
Injection molding workshop

Injection molding workshop
Injection molding workshop

Injection molding workshop
480 tons injection machine

480 tons injection machine
CNC workshop

CNC workshop
CNC workshop

CNC workshop
Milling workshop

Milling workshop
LED lens mold workshop

LED lens mold workshop
Mold warehouse

Mold warehouse

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We design for

News Center

August 08, 2023

What Is Hot Runner System?

As a common part of the injection mold system, the plastic in the runner and gate is kept in a molten state by heating. Since there are heating rods and heating rings near or in the centre of the runner, the entire runner from the nozzle outlet of the injection molding machine to the gate is in a hi

August 31, 2023

What Are The Advantages of Hot Runner Technology?

What are the Advantages of hot runner technology？1. Save raw materials and reduce costs.2. Shorten molding cycle and improve machine efficiency.3. Improve the surface quality and mechanical properties of products.4. Point gates can be used without using three-plate molds.5. It can economically form

September 24, 2023

How To Reduce LED Lens UGR?

UGR (Unified Glare Rating) is a measure used to evaluate the discomfort caused by glare from luminaires in indoor lighting. Uniform glare value is one of the main contents of lighting quality evaluation in lighting design. UGR is not only a visual problem, but also a design and application problem.

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LED Lens Custom Leading Manufacturer In China

Product Center

Why Choose Us

Factory View

We design for

What Is Hot Runner System?

What Are The Advantages of Hot Runner Technology?

How To Reduce LED Lens UGR?

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